What is in the LeanSuite resources library?

Blog articles, e-books, case studies and templates on lean manufacturing, continuous improvement, quality, safety and maintenance. Filter by type or category, or search by keyword.

Are the e-books free?

Yes. Enter your name and work email on an e-book's page and it downloads. There is nothing to pay.

Where are the free templates and calculators?

Printable PDF and Excel templates are at theleansuite.com/templates, and free calculators for OEE, takt time, downtime cost and more are at theleansuite.com/tools.

Can I request a template you don't have yet?

Yes. Use the request form at theleansuite.com/templates, tell us what you need, and we make it and send it to your inbox, free.

Resources

Lean manufacturing resources

Articles, e-books and case studies on lean manufacturing methods and tools, and on making continuous improvement stick.

Featured · Lean Manufacturing Education

Theory of Constraints in Manufacturing: A Complete Guide

The theory of constraints in manufacturing focuses improvement on the single resource that limits a plant's output. This guide explains the five focusing steps, the main tools, and how the method fits beside lean and Six Sigma.

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Theory of Constraints in Manufacturing: A Complete Guide

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Lean Manufacturing Education

Theory of Constraints in Manufacturing: A Complete Guide

Vibhav Jaswal

Nov 2, 2026 | 17 Min

Lean Manufacturing Education

Improving OEE: Systematic Loss Reduction Methodology

Improving OEE means reducing specific losses rather than chasing a score, through a repeating cycle of measuring, ranking, fixing, and re-measuring. Learn the five-stage cycle, how to prioritize losses, and a worked packaging line example.

Vibhav Jaswal

Nov 1, 2026 | 17 Min

Flat illustration of an operator with a tally counter beside bins of good and rejected parts while an engineer points at three nested stacked bars

Lean Manufacturing Education

OEE Calculation: Step-by-Step Guide for Manufacturing Teams

An OEE calculation multiplies availability, performance, and quality, each derived from five shift inputs. Learn the five steps, a worked example from raw shift data, and the weighting method for combining shifts or machines.

Vibhav Jaswal

Oct 31, 2026 | 17 Min

Flat illustration of a manager with a tablet beside three different machines of different heights in front of a wall with a dashed yellow line near the top

Lean Manufacturing Education

OEE Benchmarks: What's a Good Score in Manufacturing

A good OEE score depends on equipment, process, and starting point, and the widely cited 85 percent world-class figure is a ceiling rather than a target. Learn what typical scores look like and how to set a realistic benchmark.

Vibhav Jaswal

Oct 30, 2026 | 16 Min

Flat illustration of a supervisor and operator at a machine line with a glowing yellow ring marking one station while boxes reach a shipping crate

Lean Manufacturing Education

Manufacturing Throughput: Measuring and Optimizing Production Flow Rate

Manufacturing throughput is the rate at which a line produces good output, and it is set by the slowest station rather than the fastest machine. Learn the formula, how bottlenecks limit it, and how to raise it without wasted effort.

Vibhav Jaswal

Oct 29, 2026 | 17 Min

Flat illustration of one machine running in daylight on the left and sitting dark and idle at night on the right while a planner holds a tablet

Lean Manufacturing Education

TEEP in Manufacturing: Total Effective Equipment Performance Explained

TEEP measures how much of a machine's total calendar time produces good output at full speed, not just the time it was scheduled to run. Learn the formula, how TEEP differs from OEE, and when to use it for capacity decisions.

Vibhav Jaswal

Oct 28, 2026 | 16 Min

Flat illustration of blue parts flowing left to right through three operator checkpoints, with fewer parts after each one

Lean Manufacturing Education

OEE Components: Availability, Performance, and Quality Explained

OEE breaks into three components, availability, performance, and quality, each measured as its own ratio before the three are multiplied into one score. Learn what each component counts, how its formula works, and where the data comes from.

Vibhav Jaswal

Oct 27, 2026 | 17 Min

Flat illustration of three workers in hard hats plugging leaks in a large navy barrel spraying blue liquid

Lean Manufacturing Education

The Six Big Losses That Reduce OEE in Manufacturing

The six big losses sort every cause of lost equipment effectiveness into categories under availability, performance, and quality. Learn what each loss covers and how to classify downtime, slow running, and scrap correctly.

Vibhav Jaswal

Oct 26, 2026 | 17 Min

Flat illustration of a manager and an engineer looking at a machine inside a larger dashed outline of what it could produce

Lean Manufacturing Education

Overall Equipment Effectiveness: A Complete Manufacturing Guide

OEE combines availability, performance, and quality into one score that shows how much of a machine's true production potential is actually being used. Learn what it measures and why it matters.

Vibhav Jaswal

Oct 25, 2026 | 17 Min

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FAQs

About the library

Blog articles, e-books, case studies and templates on lean manufacturing, continuous improvement, quality, safety and maintenance. Filter by type or category, or search by keyword.
Yes. Enter your name and work email on an e-book's page and it downloads. There is nothing to pay.
Printable PDF and Excel templates are at theleansuite.com/templates, and free calculators for OEE, takt time, downtime cost and more are at theleansuite.com/tools.
Yes. Use the request form at theleansuite.com/templates, tell us what you need, and we make it and send it to your inbox, free.