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Lean manufacturing software
Lean manufacturing software: Everything you need to effortlessly run your frontline operations
Daily issues, standard work, audits, Kaizen, skills and KPIs for frontline teams, in one platform with AI built in.
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An incremental approach to excellence
What is lean manufacturing software?
Lean manufacturing software is a cloud platform that digitizes a plant's daily lean work, from issues and audits to improvement projects, training and KPIs, so teams cut waste and sustain the gains.
LeanSuite puts all of it in one system with web, iOS and Android apps, so every shift and every facility works from the same live data.
Be more proactive
Rules route each issue to the right owner, set its due date and escalate it by tier, so nothing waits for a meeting.
Everything in one place
Work instructions, training records, audits and projects replace paper and live in one place, on any device.
End to end platform
Performance improvement across your entire operations
Daily management, audits, improvement projects, skills and KPIs in one connected system, with AI built in.
- Daily Issue ManagementRaise F-Tags from a phone; rules route them and escalate by tier.
- Daily Standard WorkChecks scheduled to a person, role or machine; missed items show red.
- Audits in Lean Creator5S, Gemba and layered audits built without code, or by AI from your Excel.
- Idea ManagementFrontline ideas with points, rewards and AI triage.
- Kaizen & ProjectsPDCA, DMAIC, A3 or your own method, CapEx projects included, with savings.
- Skills MatrixSkill levels and job cover by workstation, updated by sign-offs.
- Trainings (LMS)Courses, quizzes and classroom sessions linked to each skill.
- KPIs & Lean StudioKPI trees and tier boards for huddles, fed from Excel, Google Sheets or CSV.
- AI Root Cause AnalysisThe RCA Agent drafts 5 Whys, 4M1D and fishbone from your documents.
- Vision AITime and motion, line balancing, SMED and ergonomics from one video.
- AI SOPs & OPLsSOPs from a process video; one-point lessons from before-and-after photos.
- Document ManagementControlled documents with owners, review dates, versions and sign-offs.
More modules: Loss & Cost Management, Best Practice sharing, Quality Prioritization Matrix, CILR checklists, Job Cover Matrix, Tiered meetings.
Built around your goals
Safety Improvement
Report near misses, run LOTO and safety observations, and close every corrective action.
Quality Improvement
Standardize quality, reduce defects and lower the cost of poor quality.
Operational Excellence
Boost OEE and FPY, and standardize processes to eliminate waste.
Cost Reduction
See what losses cost, and track the savings from every project.
Workforce Enablement
Build skills, engagement and retention across your workforce.
Included on every plan
- Employee-ID sign-in
- iOS and Android apps
- Multi-facility support
- Roles and permissions
- Analytics
Want to click through it yourself?See it in action
Why companies use LeanSuite
The new, better way to manage your operations
One lean manufacturing software for the daily work and the improvement projects, so results show up on the bottom line.
Production, quality and maintenance work on the same items, so nothing gets lost between departments.
Share a finished Kaizen or best practice with other lines and plants, and see where it was adopted.
Comments, @mentions and notifications keep everyone on an item up to date.
Built-in reports and KPI dashboards show results, top losses and where to improve next.
Workflow rules assign work, set due dates and send alerts when an item runs late.
Paperless factory
Eliminate paper from your operations
Work instructions, checklists, issue reports and training records move from folders and filing cabinets into one searchable system.
Data Capture
Get rid of data silos
Documentation
Improve access to important operational information
Compliance and Audits
Improve traceability and compliance
Sustainability
Reduce carbon footprint
Companies that use LeanSuite
Here's what our customers have to say
“Great user-friendly software! It's covering everything that WCM or similar Lean Programs are asking to do, in a very effective way.”
Elena M.Global Head of Marelli Manufacturing System Automotive
★★★★★
Frequently asked questions
Lean manufacturing software, answered
Wondering how rollout works? See how we get your first module live in under a week
Integrations
Connect LeanSuite to all your key business tools, apps, and platforms
Bring your business data into LeanSuite and connect frontline work to it. KPI values can be pulled on a schedule from Excel on SharePoint or OneDrive and from Google Sheets, uploaded as CSV, and Power BI or Looker Studio reports embedded on your boards.
- SAP
- Oracle
- Kronos
- Fiix
- Tableau
- Power BI
- AWS S3
- Google Cloud
Stay ahead of the curve with LeanSuite
See how LeanSuite runs daily management, audits, improvement projects and training for your plant, in one platform.